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PS052
PowerCalTM 2 Calibration Platform
Features
* Hardware platform for configuration, calibration and test of Microchip battery management products * Operates under control of Windows(R) based PowerMateTM software (PS7XX) and PowerToolTM 500 software (PS5XX) through an RS-232 port or USB interface to the PC * Directly connects to assembled PS7XX or PS5XX battery pack * SMBus communication managed by onboard processor * Supports loading and verification of battery configuration parameters and 3D cell models in memory * Pluggable battery connector for convenience and flexibility * Terminals for attachment to an external load or charger * Powered by 12V DC external supply (included) * Production proven EMI/ESD protection * Overall mechanical dimensions: - 3.938 W x 6.300 L (inches) - 100.025 W x 160.020 L (millimeters)
Ordering Information
Part No. PS052 Description PowerCalTM 2 Calibration Board
Development/Test Software
Part No. PS070 PS050 Description PowerMateTM Software for use with PS7XX PowerToolTM 500 Software for use with PS5XX
2004 Microchip Technology Inc.
DS21817B-page 1
PS052
1.0 PRODUCT OVERVIEW
2.2 Jumpers
PowerCal 2 is a powerful, easy to use hardware platform that supports configuration, calibration and test of Microchip PS7XX and PS5XX ICs. It operates under the control of Microchip's development/test software interfaced to a Windows PC. The PowerCal 2 board facilitates serial or USB communication between the PC and the SMBus battery interface. Whether connected to the PC's serial (RS-232) or USB port, the PowerCal 2 board must be powered through an external 12V DC power supply. * ADR - Jumper for board address identification
TABLE 2-1:
JUMPER POSITION FOR BOARD ADDRESS ID
Jumper Position
Address 3-4 0 1 2 3 4 5 6 X X X X O O O 2-5 X X O O X X O 1-6 X O X O X O X O
2.0
GENERAL SETUP
The Microchip PowerCal 2 platform facilitates communication between a battery containing a Microchip PS5XX or PS7XX IC and a PC running Microchip's development/test software. The information that follows will guide you through the setup of the various features available.
7 O O Legend: O = open, X = connect
2.1
* * * *
Connections
2.3
USB Setup
P1 - Serial (RS-232) J1 - USB J2 - 12V DC power supply TBP - Pluggable terminal block for device under test. Looking into the connector on the board, the pins from left to right are: - V+: Battery pack positive - C: SMBus clock - D: SMBus data - T: T-pin - V-: Battery pack negative * TBV - Pluggable terminal block for individual cell voltages. Use depends on the number of series cells in a Lithium pack. Looking into the connector on the board, the pins from left to right are: - VC4: Top of fourth series cell in pack - VC3: Top of third series cell in pack - VC2: Top of second series cell in pack - VC1: Battery pack positive
Connect the USB cable from J1 on the PowerCal 2 board to the USB port on the PC. Connect a 12V DC power supply to J2 and plug it into the electrical outlet. The board is now powered. Attach your battery to the TBP connector and launch the Microchip development/ test software on the PC.
2.4
RS-232 Setup
Connect the serial cable from P1 on the PowerCal 2 board to the RS-232 port on the PC. Connect a 12V DC power supply to J2 and plug it into the electrical outlet. The board is now powered. Attach your battery to the TBP connector and launch the Microchip development/ test software on the PC.
2.5
Individual Cell Voltage Setup (Optional)
Connections from the individual cell voltages of a Lithium pack can be attached at TBV to measure and calibrate the individual cell voltages of the series cells in the pack. Unused cell voltages should be connected to V- during VC calibration.
DS21817B-page 2
2004 Microchip Technology Inc.
PS052
3.0 MECHANICAL DESCRIPTION
3.1 Mechanical Dimensions
PCB schematics and bill of materials are included here for completeness. To download the full size schematic and BOM, please visit the Microchip web site. Overall Dimensions: 3.938" x 6.300"
FIGURE 3-1:
PS052 DIMENSION DETAILS
2004 Microchip Technology Inc.
DS21817B-page 3
3.2
FIGURE 3-2:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
19
20
9
PS052
13
3
8
VA
K1
K2
P-EN
D/A-CLR
EXP-A0
EXP-A1
EXP-IN
SER-D
SER-C
VDD
VSS
Schematic
D 0 4 R19 4 R3IN 16-BIT A/D CAP C14 R22 10K 14 +5V 14 100 nF 4
(SHEET 2) D/A-CLR
D MCP6022 100 R21 33.2K +Vs +5V R16 R6 C11 100 nF
(SHEET 2) ADCREF
8 SB/BTC OPEN 0 -5V 5 6 REF AD977AR 2 7 10 18 6 U9B 5 3 A GND 1 AGND2 D GND PWRD -0.25V 8-CH. MUX & OUTPUT BUFFER C30 2.2 F C31 2.2 F U9A 11 12 13 17 15 16 1 MUX-A0 16 MUX-A1 15 MUX-A2 2 +5V SYNC D CLK DATA BUSY R/C CS
(FROM U1)
R5 3 8 R10 10K
U7A
R2IN
EXT/INT
C12 100 nF 1 TAG +5V 14 3
EXP-CS
2
DN
100 nF U6 VD 1 R1IN
(----- SHEET 2 -----)
ADG608BR
14
GND
7
7
10K -0.25V +5V Y2 3 C35 4 1 4 20 14 +5V C36 4 22 pF R24 R25 R26 10K 10K 10K RST +5V 32 11 1 20.0000 MHz R32 47K PIC16C745 U2 VDD MCLR/VPP 1 9 OSC1/CLKI OSC2/CLKO 10 +5V 10K 10K +5V R69 TX RX 150K 47K R34 RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 11 12 13 ADR 16 25 34 R31 R40 RA5/AN4 RA4/T0CKI RA3/AN3/VREF RA2/AN2 RA1/AN1 RA0/AN0 14 22 pF 6.000 MHz 22 pF C38 100NF 1 10K 3 U4A Y1 2 U4B 2 R23 3 2 6 5 C33 100 nF C34 7
R29
1.0
R30
+5V
R28
2
8
C
100K
3
U15A
C16 100 nF 1
R68
C37 22 pF
7
4
J1 +5 VUSB 14 1.5K VSS VSS 15 16 DD+
SmBUS-C SmBUS-D (TO MUX)
21 22 23 24 25 26 27 28 RB0/INT RB1 RB2 RB3 RB4 RB5 RB6 RB7 VUSB RC7/RX/DT RC6/TX/CK 18 17 R35
VDD VDD
G1
1 2 3 4 OPEN
(SHEET 2)
EXP-IN D/A-RST
10K
R70 8 19
G2
A0 A1 A2 Sm-C Sm-D COMM-SET COMM-TX COMM-RX MUX-A0 MUX-A1 MUX-A2
R66 10K B
2
3
B U14 CAP+
(10 F x3)
C49 220 nF TC1121COA 2 C50 C52 C54 Sheet 2 R33 47K +5V
6.8K 330 330 6.8K
R2 R36 R37 R63
+Vs
+5V
J2 8 1 6 V+ FC SHDN OSC
(10 F x3)
U16 LM78M05CDT
A/D-BUSY A/D-R/C A/D-CS
K2 K1 DN LED4 LED5 P-EN
+5V
PS052 BOARD SCHEMATIC (SHEET 1 OF 2)
1 22 F 22 F
GND
3 GND 7 -5V 7 C51 C53 C55 11 U4D ADR 321 13 4 5 1.0 F C41 3 1 14 C2+ C1C1+ 1.0 F C44 12 BOARD ADDRESS C64 C65 CAPVOUT 03-826160 REV 2-1-2.sch
22 F
1
2
C63
3
2
C40 100 nF
C46 22 F
ANALOG SIGNAL CONDITIONING AND PACK INTERFACE SHOWN ON SHEET 2
31 12
4 5
+5V GND
LED1 R38 LED2 R39 PWR R64
680 680 680
R67 47K
EXT. POWER CONNECTION (9-18 Vdc, 135mA)
P1 C2-
232TX 232RX
G
ADDRESS
CONTRACT NO.
Microchip Technology, Inc.
APPROVALS
DRAWN
TXD RXD
14 13 DOUT 1 RIN1 14 10 DOUT 2 RIN2 VGND VCC V+ 9 U4C TC74VHC125FN 7 8 DIN2 ROUT2 10 9 C39 100 nF DIN1 ROUT 1 +5V
11 12
456 O - OPEN X - CONNECT
0 1 2 3 4 5 6 7
3-4 2-5 1-6 X X X X O X OX X OO X OX X OX O OOX OOO
GND
DATE
R. CASEBOLT 3-14-2003
CHECKED
PowerSmart Products Group 2745 Dallas Parkway, Suite 400 Plano, TX 75093 TITLE USB COMMUNICATION IS AUTOMATICALLY SELECTED WHENEVER A USB CABLE IS PLUGGED INTO J1.
7 8
12
THIS PCB IS ALWAYS POWERED BY AN EXTERNAL 5VDC "WALL WART" POWER SUPPLY ATTACHED TO J2. IT IS NOT POWERED FROM THE USB PORT AT ANY TIME. SIZE
http://www.microchip.com 469-241-0087 Voice/469-241-0106 Fax
A
1 2 3 4 5 6 7 8 9 6 2 C42 1.0 F 1.0 F 15 C43 16 C45
PowerCal 2 PCB
CODE IDENT NO. DRAWING NO. REV
TM
(SHEET 2)
+
D2 AZ23C5V6
OSC1/CLKI OSC2/CLKO RC0/T1OSO/T1CKI MC LR/VPP RC1/T1OSI/CCP2 RA0/AN0 RC2/CCP1 RA1/AN1 RC3/SCK/SCL RA2/AN2/VREFRC4/SDI/SDA RA3/AN3/VREF+ RC5/SDO RA4/T0CKI RC6/TX/CK RA5/AN4/SS RC7/RX/DT RB0/INT U1 RD0/PSP0 RB1 PIC16F877 RD1/PSP1 RB2 RD2/PSP2 RB3/PGM RD3/PSP3 RB4 RD4/PSP4 RB5 RD5/PSP5 RB6/PGC RD6/PSP6 RB7/PGD RD7/PSP7 RE0/RD/AN5 RE2/CS/AN7 RE1/WR/AN6 VSS VSS
EX-CS
1
VIN
VOUT
3
14 15 16 17 18 23 24 25 26 19 20 21 22 27 28 29 30 10
13 1 2 3 4 5 6 7 33 34 35 36 37 38 39 40 8 9
SER-D SER-C
(SHEET 2)
G
DS21817B-page 4
C29 R20 200 U5 C32 2.2 F C13 100 nF EXP1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 EXP2 +5V R9 +5V OPEN 10K D 1 2 TC74VHC00FN C R27 100 nF C17 (AT U1-31) 100 nF C18 (AT U1-12)
RESET EXP-A0 EXP-A1 DAC-A0
OPEN (4 PL.)
+5V -5V
C1 C2 C3 C4
C9
C10
100 nF
IPB VPB V1B V2B V3B V4B IDB TMPB
4 5 6 7 12 11 10 9
S1 S2 S3 S4 S5 S6 S7 S8
A0 A1 A2 EN
C5 C6 C7 C8
OPEN (4 PL.)
LM2904
0
Q2 MMBT3906
C15 100 nF 7 6 5 4 3 2
-5V
10K
USB CONNECTION
R65
A
U3 DS14C232
B
SCALE FILE
RS-232 CONNECTION (DB-9) 1.0 F +5V
03-826160
NONE 03-826160 REV 2-1-1.sch
2.1
Sheet 1 of 2
18-Jul-2003 22:38:32
2004 Microchip Technology Inc.
*** CONFIDENTIAL *** THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION THAT IS THE INTELLECTUAL PROPERTY OF MICROCHIP TECHNOLOGY, INC.
1 C61 10 nF
ICTL
2 R12 10K
IPB DAC
3 +5V C22 100 nF -5V U8 R60
0.1%
FIGURE 3-3:
4
5
6
F1
8
0
4
R53 6.3A/T U7B 5
4 DVDD AVSS AVDD
Q1 MBRS340 100 FQA33N10L MCP6022 11K 7
4
VPB (SHEET 1)
R58 7 10 1 6 RSTOUT VOUT DOUT
(SHEET 1)
SER-C D/A-CLR SER-D DAC-A0
6
+5V 13 1.00M MCP609 R17 R7
11
3 14 15
D1
C23 100 nF C24 100 nF
D R41 C56 R46 LTC1650CS
13 12 4
12 -5V -0.25V 0 R51 +5V 20K 10
7 4
U11D R59 4.7K C62 10 nF -0.25V
C19 100 nF 14 R13 10K
REFLO S REFLO F DGND
6 U11B
11
R61
0.1%
D 5 MCP609 33K
4.7 nF 200K R3 0.100 8
IDB (SHEET 1)
V+ C D T V-
TBP R52 20K 3 5 C27 100 nF U10 R1 0.020 2 AD620AR 6
IPB (SHEET 1)
C47 1.0 F
PACK CONN.
0 -5V
4
C +5V 9 R42 -5V -0.25V 0 13 1.00M MCP609
11 4
CELL CONN.
VC4 VC3 VC2 VC1 VC4 VC3 VC2 VC1 1.00M OPEN 0
11
A B C D 10 R18 R8 100 nF R55 MCP609 C26 U12C 100 nF 8
V1B (SHEET 1)
VC4 VC3 VC2 VC1
R54 C25 PACK CURRENT SCALING SET FOR APPROXIMATELY 10A AT FULL D/A OUTPUT (+3.33V/FFFF hex)
4
V+ C D T V-
1 2 3 4 5
VP SmBUS-C SmBUS-D ID GND
(SHEET 1) (SHEET 1)
11
B 2 1.00M MCP609
11
4
6 1.00M MCP609
11
4
4.7 nF 200K 10K
4
C60 R50
14
1
7
VS+
OUT R62
11
2 3 MCP609 -5V 100K C48 1.0 F
R14 10K
GND
C28 100 nF
12 13 U9D
11
6 5
7
8
U11A
TMPB(SHEET 1)
14
3
4
2004 Microchip Technology Inc.
OPEN 0 C20 100 nF R11 CLK CLR DIN CS/LD REFHI UNI/BIP VRST 7 9 5 8 11 16 2
ADCREF (SHEET 1)
9 U11C MCP609 8 1 100 nF R4 3.90K +5V C21
R71
20K
C
TBV 4.7 nF 200K R47 C57
R43 12 C58 R48 0 R56
U12D
14
V2B (SHEET 1)
4.7 nF 200K
B U12A 1
V3B (SHEET 1)
PS052 BOARD SCHEMATIC (SHEET 2 OF 2)
R44 C59 R49 0 R57
3
4.7 nF 200K
R45
5
U12B
7
V4B (SHEET 1)
9 10 R15 U9C
CONTRACT NO. 8 APPROVALS
DRAWN CHECKED
Microchip Technology, Inc.
DATE
R. CASEBOLT 3-14-2003
+5V
PowerSmart Products Group 2745 Dallas Parkway, Suite 400 Plano, TX 75093 TITLE
12
U15B 7 LM2904 SIZE
http://www.microchip.com 469-241-0087 Voice/469-241-0106 Fax
2 1
A
PowerCal 2 PCB
CODE IDENT NO. DRAWING NO. REV
TM
A
U13 LM35CAZ
B
SCALE FILE
03-826160
NONE
3 4 5
2.1
03-826160 REV 2-1-2.sch
6
*** CONFIDENTIAL *** THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION THAT IS THE INTELLECTUAL PROPERTY OF MICROCHIP TECHNOLOGY, INC.
Sheet 2 of 2
18-Jul-2003 22:39:15
DS21817B-page 5
2
PS052
1
PS052
3.3 Bill of Materials
PS052 BILL OF MATERIALS
Description Raw PCB, PowerCalTM 2 Firmware Specification, PowerCalTM 2 Main MCU Manufacturer Microchip None Manufacturer PN 04-826160 Rev. 2.1 Document Document ECJ-1VB1H103K ECJ-1VB1H472K ECJ-1VC1H220J ECJ-1VF1E104Z ECJ-2VB1E104K ECJ-2YB1E224K ECJ-3YB1E105K 1206B104K500BT ECJ-HVB0J106M ECJ-3YB0J226M ECJ-3YF1E225Z SML-LX1206GC-TR MBRS340TR CMSH3-40-PST CMSH3-40L-PST AZ23C5V6-7 AZ23-C5V6 021806.3H 382811-6 Qty 1 Doc. Doc. 2 5 4 3 20 1 7 1 6 4 3 3 1 Symbols PCB U1 U2 C61-C62 C56-C60 C34-C37 C33, C38-C39 C9-C28 C49 C41-C45, C47-C48 C40 C50-C55 C46, C63-C65 C30-C32 LED1-LED2, PWR D1
TABLE 3-1:
Firmware Specification, PowerInfoTM/PowerCalTM USB MCU None Capacitor, Ceramic, 10 nF, 50V, +/-10%, X7R dielectric, 0603 Panasonic Capacitor, Ceramic, 4.7 nF, 50V, +/-10%, X7R dielectric, 0603 Panasonic Capacitor, Ceramic, 22 pF, 50V, +/-5%, C0G dielectric, 0603 Panasonic Capacitor, Ceramic, 100 nF, 25V, +80%/-20%, Y5V dielectric, 0603 Capacitor, Ceramic, 100 nF, 25V, +/-10%, X7R dielectric, 0805 Capacitor, Ceramic, 220 nF, 25V, +/-10%, X7R dielectric, 0805 Capacitor, Ceramic, 1.0 F, 25V, +/-10%, X7R dielectric, 1206 Capacitor, Ceramic, 100 nF, 50V, +/-10%, X7R dielectric, 1206 Capacitor, Ceramic, 10 F, 6.3V, +/-20%, X5R dielectric, 1206 Capacitor, Ceramic, 22 F, 6.3V, +/-20%, X5R dielectric, 1206 Capacitor, Ceramic, 2.2 F, 25V, +80%/-20%, Y5V dielectric, 1206 LED, clear green, 1206 package Schottky Diode, 40V, 3A, SMC package Panasonic Panasonic Panasonic Panasonic BC Components Panasonic Panasonic Panasonic Lumex International Rct. Central Semi. Central Semi. Diodes Inc. General Semiconductor Littelfuse AMP
D2
Dual Zener Diode, 5.6V +/- 5%, 300 mW, common anode, SOT-23 Fuse, 6.3A, 250V, Time delay, 5X20 mm Connector, shorting jumper, female, 2-position, 100 mil spacing, mates with 25 mil square pins, 15-microinch gold over nickel Header, pluggable terminal block, 5.08 mm pitch x 4 positions, 12A/250V, right-angle, closed end Header, pluggable terminal block, 5.08 mm pitch x 5 positions, 12A/250V, right-angle, closed end IC socket, 28-pin DIP, 300 mil width DIP socket, 40-pin, 600 mil width, BeCu/Sn Connector, coaxial power, female, 2.0 mm center pin x 6.5mm sleeve, right-angle PCB mount Test point, 0.125" OD, for 0.062" hole, black Test point, 0.125" OD, for 0.062" hole, red Test point, 0.125" OD, for 0.062" hole, white
1
F1 ADR
1 3
TBV TBP U2 U1 J2 V-, GND VC1-VC4, V+ 232RX, 232TX, C, D, DAC, ICTL, IPB, RX, T, TX Note 1: 2: 3:
Phoenix Phoenix Mill-max AMP Cui Stack Keystone Keystone Keystone
1757268 1757271 110-99-328-41-001 2-641268-1 PJ-102A 5011 5010 5012
1 1 1 1 1 2 5 10
See schematic for jumper configuration details. The header used for ADR is a break-apart component - one 2 x 36 header can be broken apart to provide up to 12 of the 2 x 3 headers used for ADR. The following components are left open: C1-C8, C29, EXP1, EXP2, R16, R17, R18, R70.
DS21817B-page 6
2004 Microchip Technology Inc.
PS052
TABLE 3-1:
Symbols J1 F1 Q1
PS052 BILL OF MATERIALS (CONTINUED)
Description Connector, USB type B, right-angle PCB mount, shielded Fuse holder, PCB mount, for 5X20 mm fuse Heatsink, TO-247, PCB mount, omnidirectional, 1.81 in. W x 1.81 in. D x 1.25 in. H, modified version of Wakefield 680-125K heatsink Flat Washer, #4, zinc-plated steel Hex Nut, 4-40, zinc-plated steel Hex standoff, 4-40, 0.375" length, 0.187" across flats, female, zinc-plated brass Internal-tooth lockwasher, #4, zinc-plated steel Screw, pan head Phillips, 4-40 x 1/4", zinc-plated steel Manufacturer Mill-max Molex Wickmann Microchip Manufacturer PN 897-30-004-90-000000 67068-0000 6490000100 MM-825052-01 Qty 1 1 1
Various Various Keystone
See Description See Description 1803
11 1 10 10 10 4 1 1 1
Q1
Building Fasteners INT LWZ 004 Building Fasteners PMS 440 0025 PH Various Various Various 3M See Description See Description See Description 929665-09-36-I
Q1 Q1 Q1 ADR
Screw, pan head Phillips, 4-40 x 5/16", zinc-plated steel Screw, pan head Phillips, 4-40 x 3/4", zinc-plated steel Split lock washer, #4, spring steel Connector, break-apart PCB header, straight, 2-row x 36-pin, 100 x 100 mil spacing, 235 mil/100 mil/ 145 mil length, 25 mil square pins, 10-microinch gold Pluggable terminal block, 5.08 mm pitch x 4 positions, 12A/250V Pluggable terminal block, 5.08 mm pitch x 5 positions, 12A/250V Connector, DB9 right-angle PCB mount, female sockets Transistor, PNP, -40V, 350 mW SOT-23 MOSFET, N-channel enhancement mode, logic-level gate drive, 36A, 100V, TO-3P package Resistor, film, 0603, 1%, 100 ohms Resistor, film, 0603, 1%, 100 kOhms
TBV TBP P1 Q2 Q1 R19, R58 R28, R62
Phoenix Phoenix Norcomp Diodes Inc. Central Semi. Fairchild Semi. Toshiba Panasonic Panasonic Panasonic
1757035 1757048 182-009-212-531 MMBT3906-7 CMPT3906-PST FQA33N10L 2SK1381 ERJ-3EKF1000V ERJ-3EKF1003V ERJ-3EKF1002V
1 1 1 1 1 2 2 17
Resistor, film, 0603, 1%, 10 kOhms R9-10, R12-R15, R22-R27, R29, R31, R40, R65-R66 R20 R51-R52, R71 R21 R5-R8, R11, R68 R30 R35 R69 R32-R34, R67 R2, R63 R38-R39, R64 R4 R53-R57 R59 R60 R61 R41-R45 Note 1: 2: 3: Resistor, film, 0603, 1%, 200 ohms Resistor, film, 0603, 1%, 20 kOhms Resistor, film, 0603, 1%, 33.2 kOhms Resistor, zero ohm, 0603 Resistor, film, 0603, 5%, 1.0 ohms Resistor, film, 0603, 5%, 1.5 kOhms Resistor, film, 0603, 5%, 150 kOhms Resistor, film, 0603, 5%, 47 kOhms Resistor, film, 0603, 5%, 6.8 kOhms Resistor, film, 0603, 5%, 680 ohms Resistor, film, 0603, 0.5%, 3.90 kOhms, 25 ppm TC Resistor, zero ohm, 0805 Resistor, film, 0805, 5%, 4.7 kOhms Resistor, film, 0805, 0.1%, 25 ppm TC, 11.0 kOhms Resistor, film, 0805, 0.1%, 25 ppm TC, 33.0 kOhms Resistor, film, 0805, 0.5%, 1.00 mOhms, 25 ppm TC
Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic Panasonic Susumu Panasonic Panasonic Panasonic Panasonic Susumu
ERJ-3EKF2000V ERJ-3EKF2002V ERJ-3EKF3322V ERJ-3GEY0R00V ERJ-3GEYJ1R0V ERJ-3GEYJ152V ERJ-3GEYJ154V ERJ-3GEYJ473V ERJ-3GEYJ682V ERJ-3GEYJ681V RR0816P-392-D ERJ-6GEY0R00V ERJ-6GEYJ472V ERA-6YEB113V ERA-6YEB333V RR1220P-105-D
1 3 1 6 1 1 1 4 2 3 1 5 1 1 1 5
See schematic for jumper configuration details. The header used for ADR is a break-apart component - one 2 x 36 header can be broken apart to provide up to 12 of the 2 x 3 headers used for ADR. The following components are left open: C1-C8, C29, EXP1, EXP2, R16, R17, R18, R70.
2004 Microchip Technology Inc.
DS21817B-page 7
PS052
TABLE 3-1:
Symbols R46-R50 R36-R37 R1 R3 RST U11, U12 U10 U15 U7 U13 U2 U1 U9 U4 U3 U8 U6 U5 U14
PS052 BILL OF MATERIALS (CONTINUED)
Description Resistor, film, 0805, 0.5%, 200 kOhms, 25 ppm TC Resistor, film, 2512, 5%, 330 ohms Resistor, metal strip, 20 milliohms, 1%, 5W, 925 mil L x 330 mil D axial package Resistor, metal strip, 100 milliohms, 5%, 5W, 925 mil L x 330mil D axial package Switch, SPST momentary tact, surface mount, 6 mm square, 4.3 mm high, 260 g-force Manufacturer Susumu Panasonic Vishay Ohmite Huntington Elec. E-Switch Manufacturer PN RR1220P-204-D ERJ-1TYJ331U LVR-5-0.020OHMS-1% 15FR020 ALSR-5-.10 TL3301NF260QG MCP609-I/SL AD620AR LM2904M LM2904M MCP6022-I/SN LM35CAZ PIC16C745-I/SP PIC16F877-20/P TC74VHC00FN TC74VHC125FN DS14C232CM Qty 5 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
IC, operational amplifier, precision low-voltage/micropower, Microchip quad, SO-14, -40C to +85C IC, instrumentation amplifier, SO-8, -40C to +85C IC, dual operational amplifier, SO-8 IC, dual low-voltage operational amplifier, SO-8 IC, Linear Temperature Sensor, TO-92, -40C to +110C IC, Microcontroller, 24 MHz, with USB Interface, 28-pin/300 mil DIP, -40C to +85C IC, Microcontroller, 20 MHz, 40-pin DIP, 0C to +70C IC, Quad 2-input NAND gate, VHCMOS, SO-14, -40C to +85C IC, quad buffer with tri-state outputs, VHCMOS, SO-14, -40C to +85C IC, RS-232 transceiver, SO-16, 0C to +70C Analog Devices National Semi. Fairchild Semi. Microchip National Semiconductor Microchip Microchip Toshiba Toshiba National Semiconductor Analog Devices Analog Devices Microchip
IC, D/A converter, 16-bit, serial input, SO-16, 0C to +70C Linear Technology LTC1650CS IC, Analog multiplexer, 8-channel, single-ended, SO-16, -40C to +85C IC, A/D converter, 16-bit, serial-output, 7.5 mm wide SO-20, -40C to +85C IC, charge pump DC/DC converter, 2.4 to 5.5 VDC input, -2.4 to -5.5 VDC or 4.8 to 11 VDC output, 100 mA, SO8, 0C to +70C IC, Linear Voltage Regulator, 5V, 500 mA, TO-252, 0C to +125C Crystal, 20.0000 MHz, 18 pF load capacitance, surface-mount. Crystal, 6.0000 MHz, 18 pF load capacitance, surface-mount. ADG608BR AD977AR TC1121COA
U16 Y1 Y2 Note 1: 2: 3:
National Semiconductor Citizen Citizen
LM78M05CDT CM309S20.000MABJTR CM309S6.000MABJTR
1 1 1
See schematic for jumper configuration details. The header used for ADR is a break-apart component - one 2 x 36 header can be broken apart to provide up to 12 of the 2 x 3 headers used for ADR. The following components are left open: C1-C8, C29, EXP1, EXP2, R16, R17, R18, R70.
DS21817B-page 8
2004 Microchip Technology Inc.
PS052
4.0 DEVELOPMENT TOOL SUMMARY
and PS7XX products. Please refer to the Microchip web site for ordering information and design documentation (including schematics) at www.microchip.com.
Microchip provides all the necessary hardware and software to enable easy tailoring of battery control algorithm parameters and cell performance models to meet specific application requirements and attain the highest accuracy available anywhere. Table 4-1 summarizes the development tool offering from Microchip to support the PS5XX
4.1
Reference Documents
This data sheet provides an overview of the PS052 Calibration Platform. For further information on other products and development tool operations, please refer to the following documents available for download at www.microchip.com.
TABLE 4-1:
MICROCHIP DEVELOPMENT TOOL SUMMARY
Use
Development Tool
PowerInfoTM 2 hardware with development/ Read and write battery registers and memory, pack test test software (PS051) PowerCalTM 2 hardware with development/ Read and write battery registers and memory, pack calibration, test software (PS052) pack test
TABLE 4-2:
MICROCHIP REFERENCE DOCUMENTS
Documents Available PS070 PowerMateTM Development Software Data Sheet PS050 PowerToolTM 500 Development Software User's Guide
Document Number DS21774 DS21885
2004 Microchip Technology Inc.
DS21817B-page 9
PS052
NOTES:
DS21817B-page 10
2004 Microchip Technology Inc.
PS052
Information contained in this publication regarding device applications and the like is intended through suggestion only and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. No representation or warranty is given and no liability is assumed by Microchip Technology Incorporated with respect to the accuracy or use of such information, or infringement of patents or other intellectual property rights arising from such use or otherwise. Use of Microchip's products as critical components in life support systems is not authorized except with express written approval by Microchip. No licenses are conveyed, implicitly or otherwise, under any intellectual property rights.
Trademarks The Microchip name and logo, the Microchip logo, Accuron, PIC, PICmicro, PowerSmart and SmartShunt are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SmartSensor is a registered trademark of Microchip Technology Incorporated in the U.S.A. PowerCal, PowerInfo, PowerMate, PowerTool and SmartTel are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. All other trademarks mentioned herein are property of their respective companies. (c) 2004, Microchip Technology Incorporated. Printed in the U.S.A., All Rights Reserved.
Printed on recycled paper.
2004 Microchip Technology Inc.
DS21817B-page 11
WORLDWIDE SALES AND SERVICE
AMERICAS
Corporate Office 2355 West Chandler Blvd. Chandler, AZ 85224-6199 Tel: 480-792-7200 Fax: 480-792-7277 Technical Support: 480-792-7627 Web Address: www.microchip.com Atlanta Alpharetta, GA Tel: 770-640-0034 Fax: 770-640-0307 Boston Westford, MA Tel: 978-692-3848 Fax: 978-692-3821 Chicago Itasca, IL Tel: 630-285-0071 Fax: 630-285-0075 Dallas Addison, TX Tel: 972-818-7423 Fax: 972-818-2924 Detroit Farmington Hills, MI Tel: 248-538-2250 Fax: 248-538-2260 Kokomo Kokomo, IN Tel: 765-864-8360 Fax: 765-864-8387 Los Angeles Mission Viejo, CA Tel: 949-462-9523 Fax: 949-462-9608 San Jose Mountain View, CA Tel: 650-215-1444 Fax: 650-961-0286 Toronto Mississauga, Ontario, Canada Tel: 905-673-0699 Fax: 905-673-6509
ASIA/PACIFIC
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EUROPE
Austria - Weis Tel: 43-7242-2244-399 Fax: 43-7242-2244-393 Denmark - Ballerup Tel: 45-4420-9895 Fax: 45-4420-9910 France - Massy Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79 Germany - Ismaning Tel: 49-89-627-144-0 Fax: 49-89-627-144-44 Italy - Milan Tel: 39-0331-742611 Fax: 39-0331-466781 Netherlands - Drunen Tel: 31-416-690399 Fax: 31-416-690340 England - Berkshire Tel: 44-118-921-5869 Fax: 44-118-921-5820
08/24/04
DS21817B-page 12
2004 Microchip Technology Inc.

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